PVC Frame Profiles
Designed for Economical Cold Room Door Frame Production
BOB-10105 PVC Frame Profile is not a conventional multi-component frame system. Instead, it is engineered as a cost-efficient cold room door frame solution, minimizing the number of auxiliary components and simplifying the assembly process.
The main objectives of this design are:
- Reducing material consumption
- Lowering production and assembly costs
- Shortening manufacturing and installation time
- Offering alternative low-cost solutions for large-scale projects
Thanks to these characteristics, BOB-10105 is an ideal choice for manufacturers and contractors seeking economical cold room hinged door frames, especially in projects where cost optimization is a priority.
Structural Concept of the BOB-10105 System
In conventional cold room door frame systems, reaching the required wall panel thickness usually involves separate extension profiles and rear closing profiles. In the BOB-10105 system, this approach is replaced by a single, multifunctional solution.
The target cold room wall panel thickness is achieved using one of the following methods:
- Using the BOB-102 PVC profile
- Using bent metal sheet formed in the geometry of BOB-102
Both methods provide panel extension and rear closing functions in a single component, significantly simplifying the frame structure.
Application with BOB-102 PVC Profile
The BOB-102 PVC profile is a specially designed component that simultaneously fulfills two essential functions:
- Extending the frame depth to match the wall panel thickness
- Closing the rear side of the frame against the wall panel
When used together with BOB-10105, it enables a clean, compact, and economical frame system.
How the system works:
- The main PVC frame profile is cut to size with 45-degree angles
- The frame is assembled using a PVC welding machine or mechanical joining accessories
- The required wall panel thickness is determined
- The BOB-102 PVC profile is selected accordingly
- This profile is installed to complete both the extension and rear closure in one step
As a result:
- Separate extension profiles are eliminated
- Separate rear closing profiles are no longer required
- Assembly becomes faster and more cost-efficient
Cost-Effective Alternative: Bent Metal Sheet Solution
One of the most valuable advantages of BOB-10105 is its compatibility with a more economical alternative solution, especially attractive for high-volume production.
In this method:
- Remaining metal sheets from cold room wall panel manufacturing are utilized
- These sheets are bent to match the geometry of the BOB-102 profile
- The bent metal piece performs the same extension and rear closing function
This solution provides several benefits:
- Eliminates the need for additional PVC profiles
- Reduces overall material costs
- Reuses leftover metal sheets, minimizing waste
- Maintains the same functional performance as the PVC solution
For large cold storage projects, this approach delivers significant cost savings while preserving structural integrity and insulation performance.
Importance of PVC Frame Profiles in Cold Room Systems
PVC is widely preferred in cold room door frame applications due to its technical advantages:
- Low thermal conductivity reduces thermal bridging
- High resistance to moisture and condensation
- Hygienic, smooth, and easy-to-clean surface
- Easy cutting and shaping during production
- Long service life with minimal maintenance
BOB-10105 PVC Frame Profile combines these advantages with a simplified and economical structural concept.
Cold Room Door Frame Production Process
The production of cold room hinged door frames using BOB-10105 follows a clear and efficient workflow:
1️⃣ Preparation of the Main Frame Profile
The PVC frame profile is measured according to door dimensions and cut at 45-degree angles for precise corner joints.
2️⃣ Assembly of the Frame
The cut profiles are assembled using:
- PVC welding machines, or
- Mechanical joining accessories
to form the main door frame.
3️⃣ Completion of Wall Panel Thickness
Depending on the wall panel thickness:
- The BOB-102 PVC profile, or
- A bent metal sheet matching the BOB-102 geometry
is installed to complete both extension and rear closure in one step.
4️⃣ Finalization
The frame is now structurally complete and ready for installation into the cold room wall panel.
Energy Efficiency and Airtightness
Despite its economical design, BOB-10105 maintains high performance standards:
- Tight contact between frame and panel
- No gaps that could cause air leakage
- Preserved airtightness along the door perimeter
- Reduced energy loss in cold storage environments
This ensures that cost efficiency does not come at the expense of insulation quality.
Areas of Use
BOB-10105 PVC Frame Profile is commonly used in:
- Cold room hinged doors
- Economical cold storage projects
- Industrial cold rooms
- Food processing and storage facilities
- Logistics and distribution centers
- Mass-production door manufacturing lines
Technical Specifications
- Product Name: PVC Frame Profile
- Manufacturer: Bob Modüler
- Product Code: BOB-10105
- Material: PVC
- System Type: Economical cold room door frame system
- Panel Extension & Closing:
- With BOB-102 PVC profile
- Or bent metal sheet in BOB-102 geometry
- Application: Cold room hinged door frames
Conclusion
The PVC Frame Profile (BOB-10105) is a purpose-designed solution for economical cold room door frame production. By replacing traditional multi-component systems with a simplified structure using BOB-102 PVC profiles or bent metal sheet alternatives, it delivers substantial cost savings while maintaining reliable sealing and structural performance. Produced with Bob Modüler’s engineering expertise, BOB-10105 is an excellent choice for projects that demand efficiency, flexibility, and controlled production costs.
